Suzuki RM125 1996-2000 Online Manual (ECM400)

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Description

The Online Manual is not a printed product, not a PDF and not a download.

Access this manual immediately on your internet browser on your mobile, desktop or tablet.

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki RM125, Haynes can help you understand, care for and repair your Suzuki RM125. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Suzuki RM125 can help maintain its resale value, save you money, and make it safer to ride.

Model:

RM125 (1996-2000)

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Basic service methods / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Clutch / External shift mechanism / and transmission / Kickstarter / Brakes / Steering / Electrical testing / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices / Pre-ride inspection / Engine break-in / Tune-up and service intervals / Fuel and lubricants / Transmission and component lubrication / Maintenance and inspection / Engine tune-up / Spark plugs /Specifications

CHAPTER FOUR / ENGINE TOP END
Shop cleanliness / Exhaust system / Cylinder head / Cylinder / Exhaust valve system / Exhaust valve and shaft assembly / Exhaust valve governor and actuator / Piston and piston ring / Reed valves /Specifications

CHAPTER FIVE / ENGINE LOWER END
Shop cleanliness / Engine / Crankcase / Crankcase seal replacement / Crankcase bearing replacement / Crankshaft /Specifications

CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
Clutch cover / Right crankcase cover / Clutch / Gearshift linkage / Kickstarter and idle gear / Primary drive gear / Clutch cable /Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Shift drum and forks /Specifications

CHAPTER EIGHT / FUEL SYSTEM
Service precautions and practices / Carburetor / Carburetor cleaning and inspection / Float adjustment / Carburetor jetting / Throttle cable replacement / Air filter housing / Fuel tank / Fuel valve and filter /Specifications

CHAPTER NINE / IGNITION SYSTEM
Basic ignition system operation / Alternator cover / Flywheel / Stator / Ignition system testing / CDI unit / Ignition coil / Stator / Power jet system / Engine stop switch / Ignition timing /Specifications

CHAPTER TEN / COOLING SYSTEM
Safety precautions / Radiators / Water pump /Specifications

CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Drive chain / Sprockets / Tire changing /Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering stem and head / Fork oil change / Fork removal and installation / Fork service / Fork adjustment /Specifications

CHAPTER THIRTEEN / REAR SUSPENSION
Link-type suspension system / Shock absorber / Shock absorber linkage / Swing arm / Swing arm service / Rear suspension adjustment /Specifications

CHAPTER FOURTEEN / BRAKES
Disc brake fundamentals / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc /Specifications

CHAPTER FIFTEEN / BODY
Seat / Frame covers / Radiator covers / Subframe

INDEX

WIRING DIAGRAMS

More details
Part number: ECM400
Language: English

With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.

Key features:

  • All colour step-by-step guides for over 200 jobs with 700+ photos
  • Image zoom feature for close-up view of jobs
  • Brand-new “how to” video tutorials covering key repair tasks
  • Print complete sections to take with you into the workshop
  • Troubleshooting section – quickly find the cause of a problem
  • Colour wiring diagrams help track problems quickly and easily
  • Easy search feature – find your job fast
  • Dictionary of automotive terms
  • Quick links to popular DIY tasks and other jobs linked to your task
  • Conversion calculator – imperial and metric units

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