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Written from hands-on experience gained from the complete strip-down and rebuild of a Yamaha Raptor 700, Haynes can help you understand, care for and repair your Yamaha Raptor 700. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Yamaha Raptor 700 can help maintain its resale value, save you money, and make it safer to drive.
Raptor 700R (2006-2016)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine does not start / Engine performance / Electronic diagnostic system / Engine noise / Engine leakdown test / Clutch / Transmission / External shift mechanism / Electrical testing / Engine starting system / Brakes / Steering and handling / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tune-up / Engine oil / Air filter / Control cable inspection and lubrication / Throttle cable and speed limiter adjustment / Clutch lever / Crankcase breather hoses / Spark plug / Ignition timing / Cylinder compression / Valve clearance / Exhaust system / Fasteners / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head / Camshaft and rocker arms / Cam chain and guide / Valves / Cylinder / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal and installation / Left crankcase cover / Torque limiter / Starter idle gear / Flywheel (alternator rotor) and starter clutch / Camshaft chain and guides / Right crankcase cover / Oil pump / Crankshaft and balancer drive gears / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch release lever assembly / External shift mechanism / Reverse shift lever / Clutch cable / Reverse cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEAR SHIFT MECHANISM
Mainshaft / Countershaft / Reverse countershaft / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL INJECTION SYSTEM
Fuel injection FI / Fuel tank / Fuel tank plate / Fuel pump / Fuel pump relay / Throttle body / Fuel injector / ECU / Throttle position sensor / Intake air pressure sensor / Intake air temperature sensor / Engine coolant temperature sensor / Crankshaft position sensor / Speed sensor / Lean-angle sensor / Air box / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Ignition system / Starter / Starting circuit cutoff system / Starter relay / Lights / Crankshaft position sensor / Switches / Fuses / Fuse box / Color wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system inspection / Cooling system pressure test / Hoses and hose clamps / Thermostat / Radiator / Coolant reservoir / Radiator fan / Coolant temperature sensor / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, SPROCKETS, TIRES AND DRIVE CHAIN
Wheel / Tires / Sprockets / Drive chain / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Shock absorbers / Front wheel hub / Tie rods / Steering knuckle / Control arms / Steering shaft / Specifications
CHAPTER THIRTEEN / REAR AXLE SUSPENSION
Wheel hub / Rear axle / Rear axle hub / Shock absorber / Shock linkage / Swing arm / Specifications
CHAPTER FOURTEEN / BRAKES
Brake fluid / Brake pads / Front rear brake caliper / Front rear master cylinder / Rear brake pedal / Brake disc / Front brake hose tube replacement / Rear brake hose replacement / Brake system draining / Brake bleeding / Specifications
CHAPTER FIFTEEN / BODY
Seat / Front fender panel / Fuel tank cover / Front fender / Front grille / Handlebar cover / Rear lower cover / Rear fender / Oil tank / Foot protectors / Right footrest / Left footrest / Engine skidplate / Swing arm skid plate Specifications
INDEX
COLOR WIRING DIAGRAM
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