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FZ1 (2001-2005)
FZS1000 (U.K. 2001-2003
This Yamaha FZ1 manual is 440 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Engine operating requirements / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Tune-up procedures / Air filter / Spark plugs / Idle speed adjustment / Carburetor synchronization / Engine compression test / Ignition timing inspection / Valve clearance / Fuel filter / Fuel hose inspection / Control cable lubrication (non-nylon lined cables only) / Throttle cables / Starter (choke) cable / Clutch cable adjustment / Shift pedal adjustment / EXUP system / Engine oil and filter / Cooling system / Emission control systems / Tires and wheels / Front fork oil change / Drive chain / Brake system / Headlight aim inspection / Sidestand and ignition cut-off switch inspection / Steering bearing inspection / Front suspension inspection / Rear suspension inspection / Fastener inspection / Wheel bearing inspection / Lights and horn inspection / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine service notes / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guide / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications
CHAPTER FOUR / ENGINE TOP END
Servicing engine in frame / Engine service notes / Engine removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump/water pump / Starter clutch / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Starter clutch and starter reduction gears / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Inspection / Specifications
CHAPTER EIGHT / FUEL, CARBURETOR, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Air filter housing / Carburetor / Pilot screw / Carburetor separation / Carburetor fuel level / Jetting / Synchronization / Throttle cable / Starter choke cable / Fuel pump / Fuel filter / Crankcase breather system / Evaporative emission control system / Air induction system (AIS) / Exhaust system / EXUP system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Alternator rotor and stator / Ignition system / Starting circuit cutoff system / Starter / Starter relay / Lighting system / Combination meter / Speed sensor / Cooling system switches and sensors / Turn signal relay / Fuel level gauge / Fuel pump relay / Throttle position sensor / Oil level sensor / Horn / Switches / Fuses / Specifications
CHAPTER TEN / COOLING SYSTEM
Inspection / Hoses and hose clamps / Coolant reservoir / Radiator / Cooling fan / Thermostat / Water pump / Oil cooler and crankcase inlet fitting / One-way valve / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Drive hub assembly and rear sprocket / Front wheel hub / Rear wheel hub / Wheel runout and balance / Tire changing / Tire repairs / Drive chain / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left hand grip / Front fork / Front fork oil / Steering head and stem / Steering head bearing race / Steering stem bearing race / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake bleeding / Brake fluid draining / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Seat / Frame side covers / Windshield / Front cowl panels / Mirrors / Front cowl fairing / Headlight module / Front fender / Rear cowl / Sidestand / Centerstand / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered:
2001 2002 2003 2004 2005 Yamaha FZ1
2001 2002 2003 Yamaha FZS1000 (U.K.) FZS 1000
Clymer Manuals Yamaha FZ1 Manual
Clymer Manuals Yamaha FZS1000 Manual
Clymer Manuals Yamaha FZ1 Online Manual
Clymer Manuals Yamaha FZS1000 Online Manual
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