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Yamaha XJ600 SECA II / Diversion 1992-1998 Online Manual (ECM494)

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Yamaha XJ600 SECA II / Diversion 1992-1998 Online Manual

The Online Manual is not a printed product, not a PDF and not a download. Valid for 36 months

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XJ600S Seca II (U.S. 1992-1998)
XJ600S Seca II (Canada 1992-1996)
XJ600S Diversion (U.K. 1992-1998)
XJ600S Seca II (California 1992-1998)
XJ600S Seca II (Australia 1992-1996)

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the bike / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Cylinder leakage test / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic testing procedures / Electrical problems / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine inspection / Pre-ride inspection / Maintenance intervals / Periodic lubrication / Engine oil and filter change / Fork oil change / Control cable lubrication / Drive chain adjustment / Air filter / Periodic maintenance / Tune-up / Valve clearance measurement adjustment / Compression test / Idle mixture / Idle speed adjustment / Carburetor synchronization / Specifications

CHAPTER FOUR / ENGINE UPPER END
Cylinder head cover / Camshaft / Cylinder head / Valves and components / Cylinder block / Pistons, piston pins and rings / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Primary gear / Oil pump / Oil pan and strainer / Oil level switch / Crankcase / Starter clutch assembly / Crankshaft / Connecting rods / Break-in / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY GEAR
Clutch cover / Clutch / Clutch cable replacement / Primary gear / Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS
Engine sprocket cover / Engine sprocket / Shift shaft assembly / Internal shift mechanism / Transmission gears / Shift pedal / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Air filter housing / Fuel pump / Carburetor / Throttle position sensor 1996-1998 United Kingdom models / Thermoswitch Australia, Canada and 1992-1995 United Kingdom models / Solenoid valve Australia, Canada and United Kingdom models / Carburetor heater 1996-1998 United Kingdom models / Fuel level / Throttle cable / Choke starter valve cable / Fuel tank / Fuel valve / Fuel filter / Vacuum fuel pump / Evaporative emission control California models / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator rectifier / Ignition system / Ignition coil / Pickup coil / Ignition system diode / Spark plugs / Igniter unit / Starting system / Starter motor / Starter solenoid / Starting circuit cutoff relay / Lighting system / Switches / Wiring connectors / Electrical components / Fuses / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Handlebar / Steering head / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Shock absorber / Swing arm / Specifications

CHAPTER TWELVE / BRAKES
Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / FRAME AND BODY
Seat / Fender / Side cover and grab rails / Rear cowling and grab rails / Fairing / Footpegs / Sidestand / Frame / Specifications

INDEX

WIRING DIAGRAMS

More details
Part number: ECM494
Language: English

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