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Yamaha YZF-R1 manual.
Includes Color Wiring Diagrams.
Clymer Manuals motorcycle maintenance troubleshooting and repair shop service manual.
Model:
YFZ-R1 (1998-2003)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine (carbureted models) / Starting the engine (fuel injected models) / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system (carbureted models) / Fuel system (fuel injection models) / Electrical system / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type / Tune-up procedures / Air filter / Engine compression test / Spark plugs / Ignition timing inspection / Valve clearance / Carburetor synchronization (1998-2001 models) / Fuel injection starter valve synchronization (2002-2003 models) / Idle speed adjustment (all models) / Fuel hose inspection / Control cable lubrication (non-nylon lined cables only) / Throttle cables / Starter enrichment (choke) cable / Clutch cable adjustment / Gearshift pedal adjustment / EXUP system / Engine oil and filter / Cooling system / Emission control systems / Battery / Tires and wheels / Drive chain / Brake system / Headlight aim inspection / Sidestand and ignition cut-off switch inspection / Steering bearing inspection / Front suspension inspection / Rear suspension inspection / Fastener inspection / Wheel bearing inspection / Lights and horn inspection / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine service notes / Cylinder head cover / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guide / Cylinder head / Valve lifters and shims / Valves and valve components / Specifications
CHAPTER FOUR / ENGINE LOWER END
Servicing engine in frame / Engine service notes / Engine removal and installation / Oil pan, oil strainer and pressure relief valve / Oil pump/water pump / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover / Starter clutch and starter reduction gears / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Specifications
CHAPTER EIGHT / FUEL, CARBURETORS, EMISSION CONTROL AND EXHAUST SYSTEMS
Fuel tank / Fuel shutoff valve / Fuel level sender / Air filter housing / Carburetor / Carburetor overhaul / Carburetor adjustments / Throttle cable replacement / Starter (choke) cable replacement / Fuel pump / Fuel filter / Emission control system labels / Crankcase breather system / Evaporative emission control system (California models only) / Air induction system (AIS) / Exhaust system / EXUP system (1998-2001 models) / Specifications
CHAPTER NINE / FUEL, ELECTRONIC FUEL INJECTION AND EXHAUST SYSTEMS
Fuel injection system precautions / Hose and wiring harness identification / Depressurizing the fuel system / Fuel tank / Air filter housing / Throttle body / Fuel injectors / Vacuum slide / Pressure regulator / Fuel pressure check / Fuel pump / Cylinder identification sensor / Intake air pressure sensor / Intake air temperature sensor / Atmospheric pressure sensor / Crankshaft position sensor / Lean angle cut-off switch / Throttle cable replacement / Exhaust system / EXUP system (2002-2003 models) / Diagnostic system (2000-2001 models) / Diagnostic system (2002-2003 models) / Specifications
CHAPTER TEN / ELECTRICAL SYSTEM
Electrical component replacement / Electrical connectors / Battery / Charging system / Alternator rotor and stator / Ignition system / Relay unit ignition circuit (1998-2001 models) / Starting circuit cut-off relay ignition circuit (2002-2003 models) / Starter / Starter relay switch / Relay unit (1998-2001 models) or starting circuit cut-off relay unit (2002-2003 models) starting circuit / Lighting system / Combination meter / Speed sensor / Cooling system switches and sensors / Turn signal relay / Fuel level warning light sender (2000-2001 models) / Fuel pump relay / Throttle position sensor / Oil level sensor and relay / Horn / Switches / Fuses / Color wiring diagrams / Specifications
CHAPTER ELEVEN / COOLING SYSTEM
Hoses and hose clamps / Coolant reserve tank / Radiator / Cooling fan / Thermostat / Thermostat housing and inlet pipes / Water pump / Oil cooler and crankcase water jacket fitting / Specifications
CHAPTER TWELVE / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tire changing / Tire repairs / Drive chain / Specifications
CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING
Handlebar assemblies / Front fork / Steering head and stem / Steering head bearing races / Steering stem bearing replacement / Specifications
CHAPTER FOURTEEN / REAR SUSPENSION
Shock linkage / Shock absorber / Swing arm bearing replacement / Specifications
CHAPTER FIFTEEN / BRAKES
Brake fluid selection / Preventing brake fluid damage / Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper (1998-2001 models) / Rear brake caliper (2002-2003 models) / Rear master cylinder / Brake hose replacement / Brake disc / Rear brake pedal / Brake bleeding / Specifications
CHAPTER SIXTEEN / BODY PANELS
Body panel fasteners / Rider¿s seat / Passenger seat / Rear cowl (1998-2001 models) / Rear cowl (2002-2003 models) / Bottom cowl / Side fairing (1998-2001 models) / Side fairing (2002-2003 models) / Mirrors / Windshield / Front fairing (1998-2001 models) / Front fairing (2002-2003 models) / Front fender / Specifications
INDEX
COLOR WIRING DIAGRAMS
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