Harley-Davidson FXD Evolution 1991 – 1998 (Clymer M424-2)

Includes Color Wiring Diagrams.

Clymer Harley-Davidson FXD Evolution 1991-1998 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Harley-Davidson FXD Evolution 1991-1998, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Serial Numbers / Parts replacement / Torque specifications / Fasteners / Lubricants / Sealants, cements and cleaners / Expendable supplies / Basic hand tools / Test equipment / Measuring tools / Special tools / Mechanic’s tips / Ball bearing replacement / Oil seals / Riding safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Testing electrical equipment / Engine performance / Electric starting system / Charging system / Ignition system / Fuel system / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Front suspension and steering / Brakes / Specifications

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Maintenance intervals / Periodic lubrication / Oil and filter change / Lifter oil screen cleaning / Transmission oil change / Primary chaincase oil change / Front fork oil change / Throttle control grip lubrication / Speedometer cable lubrication / Transmission oil change / Periodic maintenance / Primary chain adjustment / Final drive belt deflection and alignment / Cable lubrication / Rear brake adjustment / Clutch adjustment / Throttle cable adjustment / Enrichener (choke) cable adjustment / Air filter service / Tune-up / Compression test / Cylinder leak down test / Spark plugs / Ignition service / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE
Removal installation / Rocker arm cover and cylinder head / Valves and components / Cylinders / Pistons and rings / Pushrods / Lifters and guides / Oil pump / Oil filter mount / Gearcase cover and timing gears / Crankcase and crankshaft / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Outer primary cover / Clutch plates / Clutch, compensating sprocket and primary drive chain / Primary chain and guide / Compensating sprocket / Inner primary housing / Starter jackshift / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION
Production gear changes / Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door / Transmission shafts / Main drive gear / Transmission case / Transmission side cover / Oil tank / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor / Throttle and idle cable / Enrichener cable / Fuel tank / Fuel valve / Exhaust system / Evaporative emission control system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Ignition system / Ignition coil / Vacuum operated electric switch / Starter and solenoid / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Indicator lights / Electric panel / Starter relay switch / Circuit breakers / Specifications

CHAPTER NINE / WHEELS, HUBS AND TIRES
Front wheel and rear wheel / Front and rear hub / Driven sprocket assembly / Secondary drive belt / Drive sprocket / Wire spoke wheels / Cast wheels / Vehicle alignment / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front forks / Steering head and stem / Steering head bearing race / Steering play / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc (front and rear) / Bleeding the system / Specifications

SUPPLEMENT / 1996-1998 SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Ignition service / Clutch plates (1998 models) / Clutch overhaul / Battery / Charging system / Ignition system / Starter / Switches / Front master cylinder

INDEX

COLOR WIRING DIAGRAMS