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Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle Fourtrax 90, Haynes can help you understand, care for and repair your Honda Motorcycle Fourtrax 90. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle Fourtrax 90 can help maintain its resale value, save you money, and make it safer to drive.
Fourtrax 90 (1993-2000)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Performing the procedures / Notes, cautions and warnings / Shop safety / Serial numbers / Parts replacement / Service tips / Lubricants / Sealants and cleaners / Torque specifications / Fasteners / Basic hand tools / Precision measuring tools / Special tools / Mechanic¿s techniques / Riding safety / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Engine spark test / Engine performance / Engine noise / Engine leakdown test / Handling / Electrical testing
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service intervals schedule / Fuel and lubricants / Periodic lubrication / Engine oil and filter change / Engine oil screen / Control cables / Drive chain cleaning lubrication adjustment / Periodic maintenance / Engine tune-up / Valve clearance / Timing / Compression test check / Spark plug / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Cleanliness / Cylinder head / Camshaft and rocker arm assemblies / Valves and components / Cylinder / Piston and rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Servicing engine out of frame / Recoil starter / Drive sprocket / Oil pump / Crankcase / Crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND GEARSHIFT LINKAGE
Right crankcase cover / Clutches / Gearshift linkage / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Mainshaft / Countershaft / Inspection / Shift drum / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor and intake manifold / Carburetor adjustments / Throttle control and cable / Fuel tank / Exhaust pipe and muffler / Specifications
CHAPTER NINE / ELECTRICAL SYSTEMS
Alternator / Alternator and switch testing / Ignition coil and leads / Ignition timing / Ignition switch / Engine stop switch / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Steering knuckle / Control arm / Kingpin bushings / Shock absorbers / Tie rods / Steering shaft / Handlebar / Tires and wheels / Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Shock absorber / Driven sprocket / Rear axle / Rear axle bearing holder / Swing arm / Drive chain / Specifications
CHAPTER TWELVE / BRAKES
Front brakes / Rear brakes / Brake inspection / Seals and bearings / Rear brake pedal / Brake pedal cable / Parking brake cable / Front brake cables / Specifications
CHAPTER THIRTEEN / BODY
Seat / Rear fender / Front fender / Handlebar cover / Specifications
INDEX
WIRING DIAGRAM
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