Honda ATV TRX450R & TRX450ER 2004-2009 Online Manual (ECM201)

Price:
R425.00

Description

Honda ATV TRX450R & TRX450ER 2004-2009 Online Manual

The Online Manual is not a printed product, not a PDF and not a download. Valid for 36 months

Access this manual immediately on your internet browser on your mobile, desktop or tablet.

TRX450R (2004-2009)
TRX450ER (2006-2009)

This manual covers 2004-2009 TRX450R and TRX450ER models. TRX450R/ER models were available in 2010 and 2011; however, they are officially 2009 models.

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specification Specs

CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Front suspension and steering / Rear suspension / Brake system

CHAPTER THREE / MAINTENANCE, LUBRICATION and TUNE-UP
Pre-ride inspection / Fuel requirements / Air filter / Engine oil and filter / Oil strainer screen / Transmission oil / Cooling system / Spark plug / Valve clearance / Decompressor clearance / Decompressor system plunger / Engine compression check / Fuel hose and valve / Engine idle speed / Exhaust system / Control cables / Throttle lever free play / Clutch lever free play / Brakes / Drive chain and sprockets / Tires and wheels / Steering system / Suspension check and lubrication / Skid plate inspection / Nuts, bolts and other fasteners / Electrical system / Engine break-in / Specification Specs

CHAPTER FOUR / ENGINE TOP END and EXHAUST SYSTEM
Exhaust system / Cylinder head cover / Camshaft holder / Camshaft holder service / Cam chain tensioner, guides and cam chain / Cylinder head / Valves / Cylinder / Piston and piston rings / Cylinder studs / Specifications

CHAPTER FIVE / ENGINE LOWER END (2004-2005)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft and primary drive gear assembly / Oil pump drive gear, oil pressure relief valve and oil strainer / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Oil cooler and hoses / Specifications

CHAPTER SIX / ENGINE LOWER END (2006-2009)
Engine removal / Engine installation / Countershaft seal / Shift shaft seal / Balancer shaft, primary drive gear and starter clutch (TRX450ER) assembly / Oil pump drive gear, oil strainer and oil pressure relief valve / Crankcase / Crankcase seals and bearings / Oil pump and one-way valve / Crankshaft / Specifications

CHAPTER SEVEN / CLUTCH, EXTERNAL SHIFT MECHANISM and KICKSTARTER
Right crankcase cover / Clutch cover / Clutch / Clutch release lever / Kickstarter and idle gears / External shift mechanism / Clutch cable / Specification Specs

CHAPTER EIGHT / TRANSMISSION and INTERNAL SHIFT MECHANISM
Transmission service notes / Overhaul / Inspection / Internal shift mechanism / Specification Specs

CHAPTER NINE / FUEL SYSTEM
Fuel tank / Fuel valve and screen / Air box / Carburetor / Float height adjustment / Pilot screw adjustment (idle drop procedure) / High altitude adjustment (2006-2009 models) / Hot start cable (TRX450R models) / Throttle housing / Throttle cable / Crankcase breather system / Specifications

CHAPTER TEN / ELECTRICAL SYSTEM
Electrical basics / Electrical component replacement / Electrical connectors / Left crankcase cover / Stator and ignition pulse generator / Flywheel / Battery / Charging system / Alternator charge coil resistance test / Regulator/rectifier / Ignition coil / Fan/ignition control module (fan/ICM) / Ignition system testing / Ignition timing / Electric starting system / Starter / Starter relay switch / Clutch diode / Lighting system / Switches / Carburetor heater (2004-2005) / Throttle position sensor (TPS) / Closed throttle position detection system / Cooling system electrical components / Condenser (TRX450R) / Fuse / Wiring diagrams / Specifications

CHAPTER ELEVEN / COOLING SYSTEM
Cooling system inspection / Water pump inspection / Pressure test / Radiator / Engine coolant temperature ECT sensor / Coolant reserve tank / Thermostat / Water pump / Specification Specs

CHAPTER TWELVE / FRONT SUSPENSION and STEERING
Front wheel / Front hub / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Handlebar grip / Steering shaft / Tires / Specifications Specs

CHAPTER THIRTEEN / REAR AXLE and SUSPENSION
Rear wheels and hub / Rear axle / Axle housing / Shock absorber / Shock linkage / Swing arm / Drive chain / Sprockets / Specification Specs

CHAPTER FOURTEEN / BRAKES
Brake service notes / Brake bleeding / Brake fluid draining / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and metal brake line / Rear brake pedal / Brake disc / Specifications Specs

CHAPTER FIFTEEN / BODY
Retaining clips / Seat / Top cover / Front fender / Rear fender / Heat guard plate / Engine skid plate / Swing arm skid plate / Front bumper / Mud guard / Footpegs / Specification Specs

INDEX

COLOR WIRING DIAGRAMS

More details
Part number: ECM201
Language: English

With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.

Key features:

  • All colour step-by-step guides for over 200 jobs with 700+ photos
  • Image zoom feature for close-up view of jobs
  • Brand-new “how to” video tutorials covering key repair tasks
  • Print complete sections to take with you into the workshop
  • Troubleshooting section – quickly find the cause of a problem
  • Colour wiring diagrams help track problems quickly and easily
  • Easy search feature – find your job fast
  • Dictionary of automotive terms
  • Quick links to popular DIY tasks and other jobs linked to your task
  • Conversion calculator – imperial and metric units
From CEO,

Autobooks has been South Africa’s trusted source for repair manuals for over 25 years. We’re passionate about empowering DIY enthusiasts to take charge of their vehicle repairs, whether it’s a car, motorcycle, tractor, or boat motor. With nationwide delivery, friendly service, and a wide range of Haynes and Clymer repair manuals, we hope we can make fixing your vehicle yourself easier than ever.

Working together to keep South Africa's wheels truning.

Kind regards,
Ken
© 2024 Autobooks. All rights reserved.