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Honda TRX500 Foreman manual.
Includes Color Wiring Diagrams.
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QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Starting difficulty / Poor idle speed performance / Poor medium and high speed performance / Electric starting system / Charging system / Ignition system / Cooling system / Combination meter / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch (engine) / Transmission / Drive selector clutch / Drivetrain / Handling / Electric power steering system / Frame noise / Brake system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE and TUNE-UP
Pre-ride check list / Tune-up / Tires and wheels / Engine oil / Front differential gearcase / Rear differential gearcase / Air filter / Control cables / Brake system / Fuel system / Spark plug / Valve clearance adjustment / Ignition timing inspection / Cylinder compression test / Clutch adjustment / Exhaust system / Suspension / Steering system / Drive system / Electrical system / Body / Fasteners / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover, rocker arms / and push rods / Cylinder head / Valves and valve components / Cylinder / Piston and piston rings / Camshaft / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine removal installation / Recoil starter / Driven pulley / Alternator cover / Rear crankcase cover / Flywheel and starter clutch / Reverse shaft assembly / Lubrication system / Oil pump / Relief valve / Oil strainer screen / Output shaft and gears / Crankcase / Transmission function check / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, PRIMARY DRIVE GEAR and ESP GEARS
ESP reduction gears / Front crankcase cover / Clutch lever assembly / Clutch assemblies / Centrifugal clutch and primary drive gear / Change clutch / Specifications
CHAPTER SEVEN / TRANSMISSION and SHIFT MECHANISM
External gearshift linkage / Transmission and internal shift mechanism / Mainshaft / Countershaft / Reverse idler gear assembly / Internal shift mechanism / Reverse selector cable replacement / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Air intake duct / Air box / Carburetor / Carburetor float level adjustment / Carburetor adjustments / Carburetor heater / Fuel tank / Fuel valve / Fuel level system / Throttle housing and cable / Choke cable replacement / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component replacement / Continuity testing / Electrical connectors / Negative battery terminal / Battery / Charging system / Alternator / Ignition system / Starting system / Starter relay / Start circuit diode / Electric shift system / Drive selector clutch system / Electric power steering (EPS) / Lighting system / Sensors / Cooling fan motor / Combination meter / Switches / Fuses / Wiring diagrams / Specifications
CHAPTER TEN / FRONT SUSPENSION and STEERING
Front wheel / Tires and wheels / Front hub / Shock absorbers / Tie rods / Steering knuckle / Control arms / Handlebar / Steering shaft / Electric power steering / Specifications
CHAPTER ELEVEN / FRONT DRIVE MECHANISM
Front drive axles / Drive shaft / Front final drive and selector clutch / Specifications
CHAPTER TWELVE / REAR AXLE, SUSPENSION and FINAL DRIVE
Rear wheels / Wheel hub / Shock absorbers / Rear axle / Rear final drive / Swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front brake master cylinder / Brake system draining / Brake bleeding / Rear drum brake / Rear brake shoes / Brake panel / Front brake hose replacement / Rear brake pedal and cable / Rear brake lever/parking brake cable / Specifications
CHAPTER FOURTEEN / OIL COOLER AND COOLING FAN
Oil coolers / Oil hose replacement / Cooling fan / Specifications
CHAPTER FIFTEEN / BODY
Retaining clips / Retaining tabs / Seat / Recoil starter cover / Right side cover / Left side cover / Fuel tank cover / Front carrier / Front skid plate / Front bumper cover / Front bumper / Inner front fender / Front fender / Center mud guards / Front mud guards / Rear fender lid / Taillight grille / Rear corner outer fender / Storage box / Rear carrier / Rear fender / Engine skidplate / Rear final drive skidplate / Air guides / Handlebar cover / Specifications
INDEX
COLOR WIRING DIAGRAMS
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