Kawasaki ZX500, Ninja ZX600A and Ninja ZX600C Manual.
Clymer Manuals maintenance, troubleshooting and repair shop service manual.
Models:
ZX500 (Europe) (1985-1990)
Ninja ZX600A (1985-1987)
Ninja ZX600C (1988-1997)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Safety first / Torque specifications / Fasteners / Lubricants / Parts replacement / Basic hand tools / Test equipment / Mechanic’s tips /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch /Transmission / Charging system / Starting system / Electrical problems / Ignition system /Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Engine oil and filter change / Front fork oil change / Swing arm bearing lubrication / Uni-trak linkage lubrication / Drive chain lubrication / Periodic maintenance / Drive chain adjustment / Brake fluid change / Throttle cable adjustment / Choke cable adjustment / Air filter / Coolant change / Suspension adjustment / Suspension adjustment / Tune-up / Valve clearance / Compression test / Spark plugs / Electronic ignition / Carburetor / Idle speed / Carburetor synchronization / Specifications
CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Cam chain tensioner / Rocker arm assemblies / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Oil pressure relief valve / Oil pressure switch / Oil cooler / Secondary sprocket, shaft and starter motor clutch / Crankcase / Crankshaft / Connecting rods / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Specifications
CHAPTER SIX / TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / External shift mechanism / Shift detent / Transmission gears / Specifications
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel valve / Fuel level sensor / Air suction system / Emission control / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Transistorized ignition / Electric starter / Lighting system / Switches / Wiring and connectors / Instrument cluster / Thermostatic fan switch / Water temperature sensor / Horn / Junction box and fuses / Wiring diagrams / Specifications
CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Thermostatic fan switch and water temperature sensor / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Brake plunger and anti-dive / Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Rear shock absorber / Rear swing arm / Specifications
CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad pads / Brake calipers / Front rear master cylinder / Brake hose / Brake disc / Bleeding the system / Specifications
CHAPTER THIRTEEN / FAIRING ASSEMBLY
SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Suspension adjustment / Tune-up / Engine / Cylinder head cover and camshafts / Cylinder head / Oil cooler / Clutch release mechanism / External shift mechanism / Transmission gears / Fuel tank / Fuel valve / Air suction system / Water temperature sensor (1989 and later models) / Junction box and fuses (1989 and later models) / Radiator and fan / Thermostat / Front wheel / Front forks / Electric suspension control system (ESCS) / Rear shock absorber / Brake pad replacement / Brake calipers / Bleeding the system / Front fairing / Specifications
INDEX
WIRING DIAGRAMS
