Clymer Manuals Kawasaki Jet Ski manual.
Clymer Marine and PWC manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
Models:
JS300 (1976-1991)
JS300SX (1976-1991)
JS400 (1976-1991)
JS440 (1976-1991)
JS440SX (1976-1991)
JS550 (1976-1991)
JS550SX (1976-1991)
JS650SX (1976-1991)
JF650TS (1976-1991)
JL650SC (1976-1991)
JS650X-2 (1976-1991)
JB650 Jet Mate (1976-1991)
This Kawasaki Jet Ski manual is 608 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Clearing a submerged Jet Ski / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlocking compound / Parts replacement / Basic hand tools / Special tools / Mechanic’s tips /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting tools / Starting system / Charging system / Ignition system / Stop switch relay / Fuel system / Engine / two-stroke pressure testing / Steering
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklist / Lubrication / Fuel selection / Break in procedure / Recommended fuel mixture / Fuel mixing / Starter gear oil / Control cable lubrication / Periodic maintenance / Fuel vent check valve inspection / Oil tank vent valve / Fuel filter / Flame arrester / Impeller / Rubber coupler / On-shore cooling / Steering cable adjustment / Trim cable adjustment / Throttle cable adjustment / Choke cable adjustment / Engine tune-up / Storage / Specifications
CHAPTER FOUR / ENGINE (300 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Engine / Engine top end / Cylinder / Piston, wrist pin and piston rings / Intake manifold and reed valve / Crankcase and crankshaft / Starter clutch / Specifications
CHAPTER FIVE / ENGINE (400 CC, 440 CC AND 550 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Engine / Engine top end / Cylinder / Piston, wrist pin and piston rings / Crankcase and crankshaft / Specifications
CHAPTER SIX / ENGINE (650 CC)
Engine lubrication / Service precautions / Serial numbers / Servicing engine in hull / Engine / Engine top end / Cylinder / Piston, wrist pin and piston rings / Reed valve assembly / Crankcase and crankshaft / Water drain valve / Starter reduction gear / Specifications
CHAPTER SEVEN / DRIVE TRAIN
Drive shaft / Jet pump / Reverse system / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Flame arrester / Mikuni carburetor / Keihin carburetor / Fuel pump / Fuel tank / Fuel tap / RPM limiter / Exhaust system / Exhaust system cleaning and inspection / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Charging system / Electrical starting system / Capacitor discharge ignition CDI / Electric box / Specifications
CHAPTER TEN / OIL INJECTION SYSTEM
Oil pump service / Oil tank / Oil level gauge / Oil tank vent check valve / Oil pump / Specifications
CHAPTER ELEVEN / BILGE SYSTEM
Vacuum-type bilge system / Electric-type bilge system / Specifications
CHAPTER TWELVE / STEERING AND HULL REPAIR
Steering assembly / Hull repair / Deck frame / Specifications
INDEX
WIRING DIAGRAMS