Suzuki Bandit 600 1995-2000 Online Manual
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Suzuki GSF600 and GSF600S manual.
Clymer Suzuki Bandit 600, 1995-2000 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Suzuki Bandit 600, 1995-2000, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Models:
GSF600 (Bandit 600) (1995-2000)
GSF600S (Bandit 600S) (1995-2000)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Transmission / Fuel system / Drivetrain noise / Electrical troubleshooting / Test equipment / Basic test procedures / Charging system / Ignition system / Starting system / Handling / Brakes / Frame noise / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Non-scheduled maintenance / Engine tune-up / Air filter / Spark plugs / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine service notes / Engine principles / Cylinder head cover / Camshafts / Cam chain tensioner / Cam chain / Rocker arms / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing the engine in frame / Engine / Oil pump / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Break-in / Specifications
CHAPTER SIX / CLUTCH
Clutch / Clutch release mechanism / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISM
Engine drive sprocket cover / Engine drive sprocket / External gearshift mechanism / Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor / Pilot screw / Throttle position sensor (2000 models) / Carburetor heater (UK models) / Carburetor separation / Float height adjustment / Throttle cable replacement / Starter cable replacement / Air filter housing / Fuel tank / Fuel valve / Fuel filter / Crankcase breather system / Evaporative emission control system (California models only) / Purge control valves and charcoal canister / PAIR system (1995-1999 California and Switzerland, 2000 models) / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Negative battery terminal / Charging system / Alternator / Ignition system / Starting system / Starter motor / Starter relay / Lighting system / Switches / Relays / Combination meter / Fuses / Main fuse / Wiring diagrams / Specifications
CHAPTER TEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tire repairs / Drive chain / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Handlebar / Left handlebar grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Shock absorber / Shock lever assembly / Swing arm / Bearing / Specifications
CHAPTER THIRTEEN / BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Bleeding the brakes / Rear brake pedal / Specifications
CHAPTER FOURTEEN / BODY AND FRAME
Seat / Front fender and brace (1995-1999 models) / Front fender (2000 models) / Fairing (1995-1999 GSF600S models) / Fairing (2000 GSF600S models) / Fairing inspection / Rear frame cover / Side cover (2000 models) / Sidestand / Centerstand (GSF600S models) / Specifications
INDEX
WIRING DIAGRAMS
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Key features:
- All colour step-by-step guides for over 200 jobs with 700+ photos
- Image zoom feature for close-up view of jobs
- Brand-new “how to” video tutorials covering key repair tasks
- Print complete sections to take with you into the workshop
- Troubleshooting section – quickly find the cause of a problem
- Colour wiring diagrams help track problems quickly and easily
- Easy search feature – find your job fast
- Dictionary of automotive terms
- Quick links to popular DIY tasks and other jobs linked to your task
- Conversion calculator – imperial and metric units
