Suzuki GSX-R600 manual.
Clymer Suzuki GSX-R600, 1997-2000 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Suzuki GSX-R600, 1997-2000, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
Models:
GSX-R600 (1997-2000)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine is difficult to start / Poor idle speed performance / Poor medium and high speed performance / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakdown test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list / Maintenance schedule / Engine oil and filter change / Tires and wheels / Battery / Periodic lubrication / Periodic maintenance / Engine tune-up / Spark plugs / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine principles / Exhaust system / Cylinder head cover / Camshaft / Cam chain tension and guides / Cam chain / Cylinder head / Valve lifters and shims / Valves and valve components / Cylinder block / Piston and piston rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Oil pump / Oil pan and strainer / Oil pressure regulator / Oil cooler / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods / Engine break-in / Specifications
CHAPTER SIX / CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism / Clutch / Clutch lifter mechanism / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission / Internal gearshift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation / Carburetor / Pilot screw / Fuel level / Carburetor float height / Throttle position sensor / Solenoid valve (1998-on) / Carburetor heater (U.K. models) / Throttle cable replacement / Starter cable replacement / Air box / Fuel tank / Fuel valve / Fuel pump and fuel filter / PAIR (air supply) system / Crankcase breather system / Evaporative emission control system (California models only) / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Preliminary information / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Capacitor discharge ignition system / Starter relay / Lighting system / Switches / Combination meter / Horn / Relays / Fuel pump / Cooling system / Fuses / Wiring and connectors / Wiring Diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Temperature warning system / Hoses and clamps / Cooling system inspection / Coolant reservoir / Radiator and radiator fan / Radiator fan / Thermostat / Water pump / Thermostatic fan switch / Coolant temperature gauge / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Bike stand / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheels / Tires / Tubless tire changing / Tire repairs / Drive chain / Sprockets / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar left grip replacement / Steering head and stem / Steering head bearing race replacement / Steering stem bearing replacement / Front fork / Fork cap bolt / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Shock absorber / Swing arm / Shock linkage / Bearing / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pad / Front caliper / Rear brake pad / Rear brake caliper / Front master cylinder / Rear master cylinder / Brake hose / Brake disc / Brake bleeding / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY AND FRAME
Seats / Front fender / Fairing lower side panels / Upper fairing / Rear frame cover / Sidestand / Specifications
INDEX
WIRING DIAGRAMS